Draining Your Heat Transfer System Properly
Draining The System
Draining the system of the heat transfer fluid is not very difficult but it can be rather messy and time consuming. If you do it right, you can remove almost all the heat transfer fluid from your system so that when you recharge your system with new heat transfer fluid from MultiTherm, your system will operate more efficiently. Here are the general steps to drain the fluid from your system:
- Shut off your heater or heat source and let your pump continue to circulate the oil through the system. You need to remove all the residual heat from the system as well as let the oil cool down.
- Once the oil is at a safe temperature to drain from your system, shut off the pump and allow fluid to stop circulating.
- If you have a nitrogen blanket on the expansion tank, turn it off.
- If you have high point vents, you can open them.
- Make note of all positions of closed or partially closed valves or gates. Once you make note of all their positions you can completely open them.
Note: Remember to open the closed leg to the expansion tank.
- Attach your hoses to all the low point drains. In most cases, the two low point drains will be at the pump and another at the process/user.
- Use a secondary pump (NOT THE SYSTEM PUMP) to pull the fluid out of the system and into either an empty drum, tote or tanker (depending on the size of your system). Make sure that you label the containers as "used heat transfer fluid". You do not want to accidentally put a drum of the used fluid back into your system.
- When you think you have all the oil out of the system, allow the system to sit for 10 to 15 minutes and try pumping again, sometimes it takes time for the more viscous fluid to settle to the low points. Now your system has been drained of the heat transfer fluid. If you drain it as hot as you can, you will be able to remove almost all the sludge and particulate in your system. This procedure does not remove caked on or carbonized material. If you are looking to do that, you should consider either a process system cleaner or flushing fluid from MultiTherm. Call for details.
Key Points in this Issue:
- Continue to circulate the fluid through the hot oil pump after you turn off the heater. Disconnect the nitrogen blanket, if you have one on the expansion tank prior to draining.
- Attach the draining hose to all the low points of the system.
- Use a secondary pump (NOT THE PRIMARY PUMP) to drain the fluid from your system.
- Drain the system as hot as you safely can to ensure maximum removal of sludge and particulate.
- After draining let the system sit for approximately 15 minutes, pump again to remove the more viscous fluid that has settled after the initial system draining.
Remember: Conducting an Annual Fluid Analysis on your Heat Transfer Fluid helps you know how efficiently your system is performing.
After Draining your system, what do you do with the used heat transfer fluid?
Well, if you are running a MultiTherm heat transfer fluid, disposal is very easy and safe. You would treat MultiTherm heat transfer fluid like used motor oil and can dump it with your used hydraulic oils or lubricants.
If your system size is less then 1,000 gallons, you will need to drain the fluid into empty drums or totes. If you have more then (5) 55-gallon drums of used fluid, most waste disposal companies will pick it up for free. Less then 5 drums, it is up to the individual companies to make that call.
When your system is larger than 1,000 gallons you can contact a disposal company to come in with a tanker to remove the fluid from your system and pay you $.10 to $.17 per gallon. Used heat transfer fluid is burned in many incinerators because of its high BTU value and the fact that it burns clean.
If you are running someone else's heat transfer fluid that is considered hazardous or toxic, you will need to follow OSHA & EPA regulations for removal and disposal. This can cost you some big bucks!
MultiTherm FF-1® Flushing Fluid
MultiTherm's specially formulated flushing fluid cleans out systems during:
- Start-ups - to remove loose materials left in lines and equipment, along with oil and some preservative coatings.
- General Maintenance-for removing particulate matter and used heat transfer fluid in your system prior to recharge or changeover to another fluid.
MultiTherm FF-1® Flushing Fluid can be used during normal operations for up to 3 days at operating temperatures as high as 550° F to 600° F. Thus allowing minimal downtime while cleaning out your system. Contact us at 800-225-7440 for more information.